Over 80 of Manufacturing Excellence
MANUFACTURING FACILITIES AND EQUIPMENT
Two State-of-the-Art Facilities / 203,000 Square Feet / 300+ Employees
Utilizing hundreds of metal manufacturing machines to produce stampings and fabrications from one millimeter to 36” x 96” while maintaining the closest, most exacting tolerances using any stampable material.
Short Run Metal Stamping | High Volume Metal Stamping | Sheet Metal Fabrication | Engineering & Prototype
COMPLETE TOOL ROOM FACILITIES: 15+ Experienced Toolmakers – Dedicated CNC Machining Centers (3 Axis with 20 Tool Changer) – 5 Wire EDM Machines – Complete Programming Center – 1 Conventional EDM Machine – Jig Drilling Machines – Vertical and Horizontal Milling Machines with Digital Readouts – 4 Tool Room Lathes – 5 Surface Grinders – Sawing Machines – Drill Presses – 150-Ton Hydraulic Arbor Press – 3-Ton Bridge Crane – Blanchard Grinder.
PUNCH PRESS DEPARTMENT: Over 200 Presses, Capacity Ranging From 10 to 400 Tons, Equipped with Quick Change Set Up, Air Ejection, Pneumatic Cushions, Coil Reels and Straightening Feeders, Including:
1 – Brown & Boggs 400 Ton Straight Side Press. Bed Size 48” x 96”, Speed 30 To 60 SPM Fully Integrated Die Change and Feed
Line System, Maximum Coil ¼” x 32” x 12,000 lbs.
1 – Bliss 300-Ton Straight Side Press. Bed Size 54” x 96”, Speed 30 to 120 SPM Fully Integrated Die Change and Feed Line
System, Maximum Coil ¼” x 32” x 8,000 lbs.
1 – Bliss 150-Ton Straight Side Press. Bed Size 36” x 60”, Speed 50 to 120 SPM Fully Integrated Die Change and Feed Line
Systems, Maximum Coil 3/16” x 18” x 5,000 lbs.
1 – Multi Press 150 Ton Hydraulic Press; 1-Greenerd 75-Ton Hydraulic Press. For Draws up to 6 inches.
FABRICATING AND PROTOTYPES: 4 Lasers: (2 Trumpf L3030 6,000 Watt Fiber Laser with Dedicated 8-Pallet Tower System, 2 Trumpf L3030 4,000 Watt Lasers with 8-Pallet Tower System, and 1 Mazak Super Turbo X Mark II; 1,500 Watts, 4 x 8 Sheet Capacity) – 3 Turrets (3 Amada Vipros 255 Turret Presses with Automated Load/Unload) – 15 Press Brakes (3) 8’, (6) 10’ and (6) 12’ with Micro Processor Controls Plus 5 with CNC Axis Back Gage. 1 WARDJet, A-1212 Waterjet Cutter
SECONDARY OPERATIONS DEPARTMENT: Drill Presses and Tapping Machines for Drilling, Reaming, Tapping, Countersinking and Counterboring Holes WELDING: Spot Welding – TIG/MIG Welding – 600 Amp High Speed Fanuc 5 Axis Robotic Weld Cell (30” x 40” Capacity) – Arc Welding – Component Assemblies LEVELING: 5 Straightener/Leveling Machines – 2 Hammerle TRM 50/750 Precision Flat Metal Roll Leveling Machine MACHINING: 12 Haas CNC Machining Centers (Including New VF4 and DM-2).
DEBURRING DEPARTMENT: 4 Vibrating Units – Belt Sanders – Grinders – 4 Timesaver Sanders with Automatic Parts Washer/Rust Inhibitors – FT-32 Flo Thru Tumbling Machine – 4 Straightliners – Surface Finishing Machine w/ Fiber/Wire/Abrasive Capabilities – Parts Washer.
INSPECTION DEPARTMENT: Coordinate Measuring Machines CMMs Hexagon Global 5 Green 7.10.7 and Brown & Sharpe Global Image 575.
2 1/2 D Planar InspecVision System. Coordinate Inspection Machine (CIM) with Hewlett Packard HP85 Computer – Micrometers – Indicators – Hite Indicator – Height Gauges – Gauge Blocks – Surface Plates – Optical Comparator – Rockwell – Hardness Tester – Go No-Go Gauges – 2 Optical Profile
Projectors (20X), Virtek Laser / QC Scanning System – 4 Camera 100% Inspect Vision System for Assembly or Inspection. Keyence Image Dimension Measurement System.
POWDER COATING: 470 FT Automated Line - 5-Step Cleaning Process - Environmental Room & Touch Up Batch Booth
ASSEMBLY DEPARTMENT: 16 Automatic Hardware Insertion Machines – 4 Riveting and Staking Machines - D4 Atlantic Barcode Label Machines – 3 Aro Drilling Machines – 1 Procunier Drilling Machine – Numerous Machines/Facilities Automated for Project Specific Component Assembly and Verification.
MATERIALS WAREHOUSE: 71,000 Square Foot Warehouse. Over 1,500 Different Types and Gauges of Materials Certified to Physical and Chemical Properties. Isolated and Secured Storage Area for Special Materials – 3 Shears, Capacity 12 Feet, ¼” Thick.
CUSTOMER MANAGED INVENTORY WAREHOUSE: Customer Part Stock System for Just In Time and KanBan Delivery to Customer Dock or Warehouse – 3rd Party Warehouse.
SHIPPING: 12 Ship Docks – Air – Parcel Post – Truck – YRC – UPS – Fed Ex – 5 Counting Scales (Small Parts Plus 5,000 lb. Scale) – Complete Inventory of Packaging Materials – 3 Delivery Trucks (including 1 Semi-Trailer) – Bar Coding – Auto-Bagger.
STATE-OF-THE-ART MANUFACTURING FACILITIES
To Serve All Your Metal Stamping, Fabrication and Assembly Needs
Headquarters and Primary Manufacturing
425 Weir Drive
Woodbury, MN 55125
651.739.7373
Shipping, Inventory, Powder Coating & Finishing
2861 Eagandale Blvd.
Eagan, MN 55121